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Any
business is composed of many processes. All of
those processes have direct or indirect impact to
the main activity – serving the customers.
Customers expect to receive product and/or service
from their supplier that will satisfy their needs.
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Usually,
more than one company is competing for the same customer
base. Eventually, the customer base is split based on chosen
supplier. What is the reason
for customer to choose one supplier out of many? All
suppliers are competing to satisfy customer's needs by
offering them a certain value. This value is represented
as ratio between benefits and price. More benefits for
less price gives greater value to the customer. So, the
product/service needs either to have bigger benefit for
the same price, or lower price for the same benefit,
for some company to be chosen
as a preferred supplier.
When
we come to cost structure, that affects the value
delivered, we find many process steps that increase,
directly or indirectly, the price of the product. These
activities can be either value adding or waste
activities.
Value
Adding Activities
Since
customer appreciate greater value that he receives from
his supplier, any activity that customer cares about is
value adding. Any activity that improves the product
appearance, functionality, durability, satisfaction and
brand loyalty is value-adding activity.
Also,
value adding activity is any activity that changes the
product itself. This can be in any step in raw materials
manipulation, production, or adjustments and packing of
the product.
Finally,
any activity that is done properly from the first time
can be considered as value adding. Obviously, failure to
achieve activity from the first time does not add to the
value of the product.
Waste Activities
Unfortunately,
there are many waste activities that are waiting any
company during their activities. Wastes are sometimes
even difficult to detect, especially in case that proper
structure of key business indicators is not implemented.
There is a whole range of wastes that can generate in
Supply Chain:
Overproduction
– This Type of Waste can happen in case of greater
production versus demand, or in case of inaccurate
forecasting. In some cases overproduction can be
justified, like
pre-stocking prior to the main
sales season.
Unnecessary
Inventory
– It is true that higher inventory is the protection
from uncertainty of demand and from Stock Out, but too high
inventory does not add value. From financial
perspectives, high inventory level is capturing the
working capital, that can be used for better purpose (
investment, interest, etc. )
Defects
can
slow down or stop production. Low productivity and scrap
are increasing cost per unit produced.
Inappropriate
processing
due to inadequate technology or design can produce waste.
Waiting
of item in the queue to be process does not add value to
the customer.
Transport
is an important part of operations, but unnecessarily
movement of products is not adding value.
The
optimum price of the product is achieved by proper
balancing of activities. Value adding activities should
be optimized, while waste activities should be either
reduced or eliminated.
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