Kaizen – Continuous
Improvement Process (E)
by
Laurus Nobilis
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What is the Kaizen?
What is the precondition for successful Kaizen?
What are the biggest obstacles for Kaizen?
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Posted:
Mar 2008 |
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It
is said that at one Toyota factory there are million
suggestions received from employees every year. So the
question is: How the management of the Company can
handle so many suggestions? The answer is simple: they
do not handle these suggestions. Instead, they organized
all employees in a groups of approximately 5 people. If
one member of the group has the idea, that person
presents it to the other members of a team.
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| If the Idea
is adopted, they simply go with it, without need for
further approval. The exception could be the situation
when the Idea requires a large investment. This process
of continuous improvement is called Kaizen.
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This
is an example of bottom-up system of continuous
improvement process. This is the way that is generating
a huge pool of ideas that can improve the effectiveness
and efficiency of an organization. Kaizen encourages the
concept of worker empowerment. Kaizen is the management
approach that recognize the potential of workers and
does not require managerial approvals for improvement
initiatives. This is the system that greatly depends on
the cultural setup of an organization. If the management
of an organization assumes that workers are lazy and
incompetent, so there is a need for a strong controlling
mechanism, then the Kaizen is not possible.
The
concept of Kaizen is process change and improvement
through the large number of small steps. This process is
ultimately leading to a competitive advantage of an organization. This means that an
organization will be
more productive at the lower cost. At same time the
primarily job of managers will not be to find small
improvements, but to be focused on bigger changes.
The
principle is the same for the whole company, but is
mostly referred to shop level of the company. The focus
is given on making better things instead of making
things better. Kaizen requires dedicated, empowered and
multiskilling workforce that operates with minimum of
direction and approval mechanism.
The
Kaizen requires advanced stage of networking. Teams need
to be formed in quickly, and they need to start with
they work in short time. Networks of people who share
common experiences and problems need to be encouraged.
Mostly, these groups are creating a new ideas and
initiatives. Also, they overcome obstacles in a creative
way.
In
general, sharing of ideas and Best Practice solutions is
very important. Unfortunately sharing of ideas is not
always the case. It is the imperative to find the way to
integrate the energy and creativeness of individuals
into the network of people who deal with same problems.
Within
every organization there are several restrictions that
resist to Kaizen-like improvement process. The most
common is Silo-thinking, which may be inter departmental
or inter company, for organizations that operate in more
countries. The common obstacle is concern about
additional costs that may appear. Improvement frequently
requires investments needed to conduct the change that
will improve organization's efficiency. Finally, there
is resistance of some managers to loose the control over
the processes.
Kaizen
is not something that is easy to implement. First it
must start from the top and gradually to transfer the
logic of the whole concept to the lowest level. The
Kaizen is a continuous improvement process that needs to
be encouraged. Today, every organization is faced with
rapidly changing environment, market and consumer’s
preference. Only the organization that is capable to
transform quickly can stay competitive. The Kaizen is
definitively the concept that can support this
transformation capability, therefore it should be
introduced and supported.
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